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Destoner
Separation

Destoner

Designed for density separation or stone removal in seed, grain and food-ingredient processing lines. The final configuration is selected around the incoming crop, target product quality, required throughput and connection to upstream and downstream equipment. Request a technical quotation based on your actual product and operating conditions.

Indicative capacity rangeApprox. 2–25 t/h
Line integrationSeparation
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For a useful quotation, provide the crop and variety, moisture range, incoming condition, target quality, required capacity, hours per day, site power and air supply, available footprint, dust-control requirements and the machines before and after this unit.

Overview

This equipment performs density separation or stone removal. Selection should be based on the crop and its physical characteristics, impurity or defect profile, required output, operating hours and available plant utilities. A suitable configuration is confirmed after the application and process flow are defined.

For a useful quotation, provide the crop and variety, moisture range, incoming condition, target quality, required capacity, hours per day, site power and air supply, available footprint, dust-control requirements and the machines before and after this unit.

Technical specifications

ParameterPlanning information
Required throughputRequired throughput (t/h) — to be defined for the selected application for the specified crop, moisture, impurity profile and quality target.
Installed power / utilitiesInstalled power and utility demand — selected configuration to specify for the proposed configuration.
Dimensions and clearancesOverall dimensions, operating height and service clearances — provide in the final layout drawing.
Product-contact materialsProduct-contact materials and wear parts — specify according to crop, hygiene and abrasion requirements.
Controls and safetyControl panel, sensors, automation and safety interlocks — list included and optional items separately.
Options and accessoriesCrop-specific screens, rollers, sensors, aspiration, feeders or accessories — only where applicable to this machine type.
Line interfacesInlet/outlet sizes, conveying interfaces, aspiration connections and signal protocols — confirm against the line layout.
Cleaning and maintenanceAccess doors, cleaning method, routine service points and recommended spare parts — include in the offer.

Planning information only: capacity and configuration vary by crop, impurity profile and selected configuration. Confirm all specifications in the final supplier quotation.

Key considerations

  • Configure to the actual crop and impurity profile
  • Define access, cleaning and routine maintenance needs
  • Agree controls, guarding and interfaces with the selected supplier
GUIDE · TECHNICAL SELECTION

What is this machine used for?

This equipment performs density separation or stone removal. Selection should be based on the crop and its physical characteristics, impurity or defect profile, required output, operating hours and available plant utilities. A suitable configuration is confirmed after the application and process flow are defined.

01

The role in the process

Define the equipment by the job it must perform in the line, not by its name alone. Confirm the incoming material, target result, acceptable losses, operating conditions and interfaces with adjacent equipment before specifying a model.

During a trial, evaluate both the resulting product quality and loss of valuable material; visual cleanliness alone is not enough.

02

Material and application suitability

When preparing an enquiry for Destoner, document the crop or variety, incoming condition, required output quality, operating schedule and upstream/downstream equipment. Moisture, impurity profile, product fragility or packaging may be important depending on the application. Suitability should be checked using a representative sample and measurable acceptance criteria.

Separation equipment is selected to use a physical difference between the target product and unwanted fractions. Depending on the machine, the principle may relate to density, size, shape or another separation characteristic.

03

Selection checklist

This equipment performs density separation or stone removal. Selection should be based on the crop and its physical characteristics, impurity or defect profile, required output, operating hours and available plant utilities. A suitable configuration is confirmed after the application and process flow are defined.

  • Crop or variety and incoming condition
  • Target quality and acceptance criteria
  • Target throughput and operating schedule
  • Layout, transfer elevations and utilities
  • Cleaning, maintenance, safety and changeover

Integration into a processing line

Plant layout and interface planning

Plan Destoner as part of the complete process rather than as an isolated item. Review infeed and discharge points, elevations, floor space, service clearances, cleaning access, guarding and control interfaces. Define dust extraction, air, water, heat or other utility connections before ordering where they apply.

Separation equipment is selected to use a physical difference between the target product and unwanted fractions. Depending on the machine, the principle may relate to density, size, shape or another separation characteristic. During a trial, evaluate both the resulting product quality and loss of valuable material; visual cleanliness alone is not enough.

Factors that affect operating performance

Conveying capacity depends on bulk density, distance, lift height, incline, speed and inlet/outlet interfaces. For fragile crops, drop height and transfer points also matter.

Process quality and line integration

Steady feeding, suitable transfer chutes and correct speed help reduce blockages, spillage and kernel damage. Conveyors should match upstream and downstream capacity.

Related equipment

Destoner — Related equipment

Separation equipment is selected to use a physical difference between the target product and unwanted fractions. Depending on the machine, the principle may relate to density, size, shape or another separation characteristic. During a trial, evaluate both the resulting product quality and loss of valuable material; visual cleanliness alone is not enough.

Gravity Separator Zig Zag Air Separator Pre-Cleaner

Frequently asked questions

Which foreign materials can Destoner separate?

The separation target depends on the operating principle: stones and dense particles are handled differently from ferrous metal. The incoming material must be assessed against the required removal target.

How is Destoner matched to the product flow?

Capacity, feed uniformity, particle size and the expected foreign-material load determine the suitable configuration and installation point.

What checks are needed during operation of Destoner?

Inspect the separation surface or magnetic area, keep the feed even, and follow safe isolation procedures before cleaning or maintenance.

REQUEST A TECHNICAL REVIEW

Destoner

This equipment performs density separation or stone removal. Selection should be based on the crop and its physical characteristics, impurity or defect profile, required output, operating hours and available plant utilities. A suitable configuration is confirmed after the application and process flow are defined.